About
Discover Basubaa: Leaders in Busbar Manufacturing
Established with a passion for precision engineering and a commitment to excellence, Basubaa has been at the forefront of the busbar industry for over a decade. Our journey is marked by a relentless pursuit of innovation, sustainability, and customer satisfaction.
Driven by a team of industry experts and powered by state-of-the-art machinery, Basubaa sets the standard for quality and reliability in busbar manufacturing. From ETP Copper Busbars to Twisted Busbars and a variety of plated options including Tin and Nickel, our products cater to diverse industries with uncompromising performance.
At Basubaa, we don't just deliver busbars; we deliver solutions. Our dedicated team works closely with clients to understand their unique requirements, offering custom manufacturing, design assistance, prototyping, and ongoing technical support.
Busbar Manufacturing Process at Basubaa
At Basubaa, we employ a comprehensive manufacturing process to produce high-quality busbars that meet stringent standards for performance, reliability, and durability. Our state-of-the-art facilities and advanced machinery enable us to carry out various processes efficiently and effectively. Here's an overview of our busbar manufacturing process
Material Selection
We select top-quality copper or aluminum sheets tailored to the busbar design, ensuring industry-standard conductivity and mechanical properties across thicknesses from 1mm to 10mm.
Punching &
Laser Cutting
We use power presses for precise punching and achieve high-speed production up to 500 strokes per minute. For detailed cuts, our laser cutting ensures clean edges and tight tolerances of ±0.1mm
Buffing & Bending
After punching, our busbars are buffed for a smooth finish, and precision bending ensures accurate shapes and tight tolerances of ±0.5 degrees.
Plating & Assembly
Busbars receive plating for enhanced properties and undergo precise assembly with added components, maintaining strict quality control throughout.
Our Machinery Setup
At Basubaa, we take pride in our cutting-edge machinery and equipment, which enable us to deliver top-quality busbars with precision and efficiency. Here's an overview of our machinery setup:
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Power Presses:
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Our range of power presses includes machines with capacities ranging from 20 to 150 tons.
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These presses are utilized for punching operations, allowing us to create precise holes and cutouts in copper and aluminum busbars.
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Laser Cutting Machine:
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Our laser cutting machine is capable of cutting copper sheets up to 12mm thick and aluminum sheets up to 18mm thick.
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This advanced equipment ensures accuracy and consistency in shaping busbars according to customer specifications.
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CNC Busbar Punching Machine:
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Our CNC busbar punching machine is designed to handle copper busbars up to 16mm thick and aluminum busbars up to 20mm thick.
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With computer-controlled precision, this machine ensures fast and accurate punching of busbars with varying thicknesses.
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Buffing Machine:
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Our buffing machine is dedicated to surface finishing, enhancing the shine and appearance of busbars.
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This machine ensures that our busbars meet aesthetic standards while maintaining their functional properties.
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Press Brake Machines:
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We utilize press brake machines for precise bending of busbars to achieve specific shapes or configurations.
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These machines allow us to bend busbars with accuracy and consistency, meeting the requirements of diverse applications.
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Plating Plant Setup:
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Our plating plant setup enables us to apply various coatings such as tin plating, nickel plating, or electroless nickel plating to enhance the performance and durability of busbars.
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With controlled plating processes, we ensure uniform coating thickness and excellent adhesion for superior corrosion resistance.
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Hydro-Pneumatic Press Machines:
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Our hydropneumatic press machines are utilized for busbar assemblies, providing the force and precision required for secure and reliable connections.
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These machines ensure consistent assembly quality, meeting the demands of high-performance electrical systems.
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At Basubaa, our investment in advanced machinery reflects our commitment to delivering busbars of the highest quality and reliability. With our state-of-the-art equipment and skilled workforce, we are dedicated to meeting the diverse needs of our customers with precision and excellence.